沙特阿拉伯再添策尼特1500 ,高品质混凝土砌块生产

2019-03-05  来自: 福建泉工股份澳洲幸运5计划 浏览次数:79

Saleh Salim Al Hareth公司(简称Al Hareth),总部设在沙特阿拉伯阿尔科巴尔,由董事长兼首席执行官Sayyad Al Hareth于1972年创立。在成立初期,该公司作为沙特阿美石油公司公司一站式建筑项目总承包商,为沙特阿美石油公司公司提供专业服务。近年来,随着业务范围的扩大, Al Hareth公司专注于重型工业建筑、HV / MV电气工程/仪表和通信、HVAC系统以及工厂、市政和地下/地面结构的建设与长期维护。

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泉工机械2017年底,Al-Hareth委托着名的咨询公司HWP Consulting建造一个现代化的工厂,用来生产高质量的混凝土砌块产品,能够满足Al-Hareth及其客户对产品质量的极高要求。

泉工机械    经过多方考察与慎重研究,HWP Consulting终选择泉工股份德国策尼特,因为策尼特60多年来一直为该地区供应机器和再循环系统,并且以其质量和客户服务而声名远扬。HWP Consulting相信,凭借高性能的策尼特1500,Saleh Salim Al Hareth公司将会源源不断地为中东地区提供高品质混凝土砌块产品。

Al-Hareth很快与德国策尼特达成协议,工厂的地基和其他基础设施建设已经在2018年中期开始。安装和调试由泉工股份、德国策尼特和HWP三家公司精心安排的专业人员共同进行。

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策尼特1500

高性能砌块成型机——策尼特1500,代表了世界先进、高效的砖机水平。

策尼特1500可生产市面上绝大部分的混凝土砖,包括小众产品、园林景观产品、路面砖以及路沿石等。

快速更换

除了高质量和高产量外,工程师还特别注重确保策尼特1500低维护和无故障的生产过程。策尼特1500使用螺丝配件可以使磨损部件在短时间内被轻松更换。由于振动台,电机横梁和框架侧杆的螺丝拧紧设计,该机器可适应各种生产环境。

策尼特1500还配备一套自动快速更换系统,该系统可用于快速更换不同的模具、不同的幻彩装置及不同的压头清洗装置等。

伺服振动

高性能单层生产的策尼特1500使用名为“超动态”的创新型伺服振动系统。这种高质量的振动系统代表了极高的激振力,可以确保快速有效地生产高质量的产品,特别适用于高产量产品。

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互联网支持

策尼特设备的控制系统、电子元器件和电路技术均来自德国西门子,可保证在全球范围内快速供应配件。德国策尼特始终采用新、快的技术。通过使用Profinet和以太网,客户可以随时随地查找使用所有信息。所有受控轴均通过值编码器技术进行监控,避免停电时耗费大量时间进行工厂校准。策尼特的服务工程师遍布全球各地,可以随时通过互联网远程维护系统提供支持。

泉工机械 配套设备

整个系统的电缆以及空气和水供应均架空铺设,工厂的空间得到了佳利用。湿边生产线设有质量控制中间站。此外,还安装了一个产品清理站,用于移除设备清洗后的废料等。

养护窑为14层,确保从上到下的温度控制。子母车系统由两侧的电动电缆卷筒通过激光测距和数据传输进行控制。

在干边生产线,配备专门为策尼特1500产品开发的码垛机,该码垛机适用于各种尺寸的混凝土砖、路沿石和路面砖等。为了将产品安全地运输至终用户,策尼特和Al-Hareth使用了Signode的横向打包机和Octopus的紧凑型拉伸打包机。不仅保证了生产的安全,也避免了产品运输中的破损。

泉工机械    生产线配有托板刷和喷油装置,确保托板在生产过程中保持清洁。托板翻转装置确保托板两面均匀使用。整个主机和控制室都配有隔音墙,有利于保护操作员。

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Saleh Salim AlHareth Contracting & Trading L.L.C. will manufacture new high-qualityproducts for the concrete block industry in the future


澳洲幸运5计划At the end of 2017, Al-Hareth commissioned the renowned consulting ?rm HWP Consulting with the task of constructing a plant with all modern details for the production of concrete block products of very high quality. The products were to meet the quality demands of Al-Hareth and its customers. The company supplies high-quality products, which are produced with the high-performance concrete block manufacturer from Germany. The company Zenith Maschinenfabrik GmbH was chosen because it has been supplying machines and recircu- lation systems to the region for over 60 years and Zenith is known for its quality and customer service.

It was not long before agreement was reached with Zenith so that the foundation work and construction of the plant could begin in mid-2018. The installation and commissioning was carried out by the well-rehearsed specialist staff of the three companies Zenith, QGM and HWP Consulting.

The newly designed high-performance single pallet machine Zenith 1500 forms the centerpiece of a state-of-the-art and ef- ?ciently working concrete block production. The wide range of production possibilities meets customer requirements. The Zenith 1500 comprises the production of niche products, gar- dening and landscaping products as well as pavers, kerb- stones and bricks. In addition to a high quality and productiv- ity, the engineers put special focus on guaranteeing a low- maintenance and trouble-free production process. The use of screw ?ttings allows easy exchange of all wear parts within short time. Due to the screwable design of the vibration table, the motor cross beam and the frame side bars, this machine adapts to the customer’s production conditions. An automatic quick change system for moulds, various Colormix equipment and other special equipment as well as tamper head cleaning devices complete our delivery program.

The single pallet machine Zenith 1500 is working with an in- novative servo compaction system named Ultra-Dynamic. This high quality vibration system stands for a very high com- paction and extreme dynamics and therefore guarantees a quick and ef?cient production of high quality products. Espe- cially for products with a large volume and also for high qual- ity products, which are produced with pre- and intermediate vibration, this vibration system provides many advantages.

澳洲幸运5计划Moreover, the plant is equipped with a control and diagnostic system which supports the machine operator during his work and therefore always guarantees an ef?cient production.

澳洲幸运5计划Zenith are using Siemens Control and Circuitry Technology for all applications. Siemens is a global player and guarantees a quick spare parts supply worldwide. You can be sure that we are always using the latest and fastest technology. Thanks to the continuous use of Pro?net and Ethernet, all information is available anywhere at any time. All controlled axes are mon- itored via absolute value encoder technology. This eliminates a time-consuming calibration of the plant in case of a black- out. Our service engineers, which are based worldwide, can offer support at any time by using the already installed inter- net remote maintenance.

澳洲幸运5计划The cabling as well as the air and water supply for the entire circulation system were laid overhead. Thus the space for the plant was optimally used. The wet side was equipped with an intermediate station for quality control. In addition, a product emptying station for removal after machine cleaning, etc., was installed.

The dry storage has been installed with a height of 14 levels, so that the temperature control can be guaranteed from top to bottom. The complete double board vehicle group is op- erated by laser distance control and data transmission devices by motorized cable drums on both sides.

On the dry side, a specially developed cuber was developed for the various products of the Zenith 1500, such as concrete blocks of various sizes, kerbstones or paving stones. For the safe transport of the products to the end user, Zenith and Al- Hareth have opted for a horizontal strapping machine from Signode and a compact stretch packaging machine from Oc- topus. Here the customer is not only assured of safety but also protection of the products.

An installed stone brush and a spraying device, which sprays oil onto the pallet surface, ensure that the pallets are returned clean to the production cycle. An additional board turner en- sures that the pallets are used evenly on both sides.

澳洲幸运5计划The entire machine and the control room were then each equipped with a soundproof booth. This also ensures the protection of the operators.

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